When unexpected complications arise in the realization of products and processes, it is often difficult to identify the cause of the error quickly and beyond doubt. Therefore, troubleshooting for sustainable problem resolution must be a defined process that follows a systematic approach—spontaneous ad-hoc measures usually only make the situation more opaque. M.TEC offers such a troubleshooting process to technically regain control of your product or facility. Thanks to expertise in product and process development and an in-house simulation department that provides the necessary simulations for cause analysis, M.TEC is the right partner for troubleshooting products, facilities, and machinery.
Are you unexpectedly facing difficulties in engineering and need quick help?
Are you experiencing a technical issue with a design or process and need prompt, targeted assistance? Would you like to rely on your challenge being swiftly addressed and the problem being sustainably resolved? The engineers at M.TEC offer a proven troubleshooting methodology, have all the necessary analysis tools in-house, and can use their fresh external perspective to confidently resolve even difficult situations.
Contact us, and in a non-binding phone call, we will discuss a possible joint approach with you.Phone: +49 2407 9573-7361
produktentwicklung@mtec-engineering.de
Systematic Troubleshooting
We have often been able to help our clients as external, neutral experts through our systematic approach to troubleshooting, solving their technical problems and organizing their internal processes to successfully complete the project.
Wolfgang Pelzer
CEO, M.TEC ENGINEERING GmbH
Systematically analyzing cause and effect – The M.TEC Troubleshooting Process
Often, it is a combination of several causes that lead to difficulties. The M.TEC Troubleshooting Process helps to systematically structure even complex cases and identify the actual causes.
The process can be roughly described according to the 8D report as follows:
- Description of the team and responsibilities
- Problem description and error characteristics
- Possible immediate measures
- Identification of error causes
- Planned corrective measures with effectiveness check
- Actually implemented corrective measures with result control
- Identification of measures to prevent error recurrence
- Recognizing team success
It is essential to ensure that the core of technical problems is reached. This is the only way to permanently eliminate weaknesses and stabilize processes.
Simulation & Calculation as an Important Tool in Troubleshooting
Through simulation and calculation, causes can be made visible and understandable, both in the component and in the process. It is an efficient engineering tool in the analysis of problems of any kind, provided it is used purposefully and consciously. Since its founding in 1991, M.TEC has relied on its in-house calculation department. This gives M.TEC engineers fast, direct access to high-quality simulations, from which our customers benefit in every project.
Troubleshooting of plastic components
Especially in the field of plastic components, you will find a nearly unique expertise at M.TEC for individual parts, assemblies, and corresponding processes. We help you identify the root causes of problems with plastic components and their respective processes, which can vary in nature, for example:
- Component defects / design flaws
- Tolerance issues
- Assembly errors
- Problems in the injection molding process
- Unsuitable material
M.TEC, with its origins in plastic technical product development, its motivated engineers, broad engineering know-how, and over 30 years of experience, stands for fast, effective solutions.
Troubleshooting in fluid mechanics
In devices and products whose function relies on flow guidance, energy consumption is directly negatively affected by potential flow losses. A flow loss or pressure loss occurs due to flow separations (recirculations) up to a complete flow detachment. Flow separations are caused by factors such as:
- sharp diversions
- sudden cross-sectional expansions
- component elements located in the flow path
Flow simulations can effectively illustrate the causes of pressure losses. M.TEC quickly provides simulation results along with the correct interpretation of what actions to take during troubleshooting in the field of fluid mechanics. This enables you to derive the right measures to optimize your component or product with flow-optimized concepts.
Troubleshooting in acoustics
In the operation of products and devices, noise can occur as an unwanted side effect, negatively affecting the end customer's perception of quality ("Perceived Quality"). Such negative acoustics can have various causes, such as flow phenomena and/or vibration-induced structure-borne noise.
Simulations can usually clearly identify the causes. This forms the basis for a reliable remedy, in which the functionality and efficiency of the product can remain as unaffected as possible. M.TEC offers you the appropriate tools and methods for troubleshooting in the field of acoustics.